Air Block Lightweight Concrete Production Process
Step 1
Raw Material Preparation
Prepare the main raw material slurry with precise weighing, including recycled weighted slurry (Return Weighted Slurry), gypsum and sand, lime, and Ordinary Portland Cement (OPC) to ensure consistent quality.
Step 2
Mixing Process
All raw material slurries are mixed together, with aluminum added to trigger a reaction that creates air bubbles, forming a lightweight internal block structure.
Step 3
Pouring Mixture
The mixed material is poured into the production system according to specified proportions to ensure even material distribution.
Step 4
Block Casting on Mould
The mixture is poured into block molds and allowed to expand until the appropriate size is achieved.
Step 5
De-Molding and Wire Cutting
The molds are removed, and wire cutting is used to precisely cut the blocks to standard dimensions.
Step 6
High Pressure Steam Curing
The blocks are cured in a high-pressure steam autoclave for 12 hours to enhance strength, durability, and overall quality.
Step 7
Air Block Ready for Delivery
Air Block products undergo quality inspection, then are packaged and delivered to customers, ready for confident use in construction projects.
Confidence in every step of Air Block lightweight concrete production